GREEN BEAN PROCESSING

Iceberg Cooler

Process a wide variety of foods from pasta and dry beans to vegetables within a compact footprint — only 6 feet x 6 feet x 8 feet tall. Pre-cools in seconds ahead of freezing. The Iceberg works on all particulate foods and can handle up to 30,000 pounds per hour.

Stationary Screen

The Lyco Manufacturing Stationary Screen de-waters products, such as beans and vegetables, or can perform rough screening of wastewater. The wastewater function cleans up pea, bean, corn, potato or meat waste. Sanitary construction and a tilt out screen make cleanup a quick process. High-quality craftsmanship guarantees long life and performance.

Easy-Flow Ultra-Fast Cooler

Lyco has revolutionized cooling particulate food items with a new design called Easy-Flow™ cooler. Traditionally certain pasta product took 12 minutes to cook, but they could be cooled to 40F in 6 minutes,This machine is made in a single, 2, 3, and 4 zones. Each zone submerges and mixes product in cold well water (55°F.) or chilled (33°F.) water where it rapidly discharges heat. The machine will handle any particulate food shapes. The first stage can cool most products from 200°F to below 70°F in under 10 seconds. A second stage cools product to 55°F, and the third stage brings product temperature down to 40°F or below. This is a tremendous improvement in food safety and productivity.

Vapor-Flow Steam Blancher

Vapor-Flow Steam Blanchers can switch over from steam to water cooking by simply turning a valve and draining the water from the tank. Water blaching hydrates products, but steam cooking uses 50% less energy and 90% less water. Steam can also increase recovery by 1 to 3% by leaching out fewer solids and nutrients.

Rotary Drum Blancher

Since 1985 Lyco Mfg. has been the most innovative company in the food industry. Our blanchers, cookers and coolers are the most advanced, state-of-the-art machines in the world. We’ve increased capacity, reduced process times, and eliminated under-cooking and over-cooking and reduced cooling times by 40% in rotary drum machines. Lyco designs use less energy, less water and produce higher quality in a smaller footprint.

Double Drum Wastewater Screen

Processors can gain significant savings with our Double Drum Wastewater Screen to help reduce industrial waste and increase product recovery. Efficiently performs liquid/solid separation for red meat, pork, poultry, seafood or vegetables. Wedge-wire screens offer greater cleaning efficiencies, or reduce water requirements with an optional, patented Traveling Spray CIP option. More operators rely on Lyco’s Single Drum Wastewater Screen than any other type. Cast Stainless running rings last forever.

Single Drum Wastewater Screen

Processors can gain significant savings with our Single Drum Wastewater Screen to help reduce industrial waste and increase product recovery. Efficiently performs liquid/solid separation for red meat, pork, poultry, seafood or vegetables. Wedge-wire screens offer greater cleaning efficiencies, or reduce water requirements with an optional, patented Traveling Spray CIP option. More operators rely on Lyco’s Single Drum Wastewater Screen than any other type. Cast Stainless running rings last forever.

Cooker-Cooler

Combination blancher/cooker-coolers were first designed in 1995 for blanching and cooling pasta, rice and vegetables. The basic process differences between a blancher, cooker or pasteurizer are retention times and operating temperatures. Lyco Cooker-Coolers have the option of doors in the cylinders and clean-in-place manifolds in the cover, the open center flights, and the tank sides. Our combination cooker/coolers have lower maintenance costs and take up much less room than two separate machines and a conveyor in between. The single CIP System cleans both hot and cold zones. Save major floor space with this design.

Clean-Flow®

Clean-Flow® Blanchers were developed in 2007 to address the need for faster sanitation cleanup time so that prepared meal operations could run many different products in a day. The Clean-Flow in Place System can clean over 98% by itself. All Clean-Flow designs feature Hydro-Flow® agitation, which  guarantees a uniform process. You’re able to achieve a much higher quality product because every food item is individually treated gently. Under- and over-cooking of pasta is eliminated. Losses from sticking and clumping are totally eliminated which increases recovery 10% to 15%  compared to European cook-quench-chill systems or batch kettle systems.

Clean-Flow designs have an auger with a wedge wire screen located underneath the auger from 3:00 to 9:00 o’clock which contains product between the auger flights during operation. For cleaning, the screen is driven by a large gear which rotates it 360° around the auger. Spray manifolds swiftly clean both sides of the screen and auger. Lyco machines are robust and made to very exacting tolerances, which result in very low maintenance, very high reliability and a higher return on investment. It has literally been called the best pasta, rice and vegetable blancher in the world!